How To Remove Stuck Diesel Injectors

By removing the pintle caps you are unrestricting the flow through the injector. This automotive customization tutorial shows you a method to try to save gas by deactivating a fuel injector. Help removing a stuck pencil injector on a 310 - Oliver, Cletrac, Coop and Cockshutt Forum - Yesterday's Tractors. I'm trying to remove the fuel injectors from my '88 Fox. Replace the injector return cap o-rings while the pump is off if needed. How do deer adapt to grasslands? 436 want this answered. Has fuel up to and thru secondary filter. SOURCE: How do you remove the fuel injector on a ford 6. I do not believe this since i recently replaced the injectors. 9 cdti 120 injector, how ro check the fuel injectors on a 1. This method is simple and easy to operate. One appears to be stuck closed and the other stuck wide open. I've never done this on an injector, but it might be worth a try. Removal of stubborn diesel injectors from a 1. This tech article is only for a driver side replacement, there is a lot more if you have to replace anything on the passenger side; replacing the passenger side requires removing the throttle body. "If removed, install fuel injector sleeves using Rotunda Injector Sleeve Replacer 014-00934-4 or equivalent. When removing this plunger shaft its position relative to the drive shaft should be marked since it can be reassambled in two positions, depending on the cam-plate. 0 powerstroke diesel. Very rarely will you find a standard fuel injector keyed to Step 3. The cross over tube puller is a must have if you only want buy a minimum of tools. Possible bad seal in transfer pump drive. It's quite possible that the diesel engineer might not have a test adapter for a Yanmar, suggest you check if you haven't already. A bad fuel injector will wreak havoc with how your engine runs, and will likely leave you stranded on the side of the road. Clean everything off anything having to do with connections on the fuel system and cover any connections left open. Fuel Injector Inspection – You can take the injectors out of your Ford and inspect them for damage, dirt or rust. Modern day injectors, regardless of shape or size, may get easily stuck and hard to remove in order to be serviced or replaced. How do you remove fuel injector on a Kia Sedona? Unanswered Questions. The way I usually remove a stuck Injector is a combination the first and forth methods. Then pull on each injector seperately. They must be replaced when removed, they are one time use only! If they are not replaced it will most likely lead to the the injectors coming loose while running, and possible damage to the cylinder head. No Removal of Injector- No Fee Charged. This easy-to-use, heavy-duty tool features a thick walled tube and a custom machined washer to center the tool over the injector body. Remove the return line where it runs from the engine to the frame steel line and blow into it and see if it is free to the tank. Contains: 1. Most often injectors can be removed without damage, allowing the injector to be reused. And cleaned the hole out very easy too. Removal without damaging the injector body and intricate components within the injector is crucial, due to the high cost of the injectors. I have a 59-12 122hp turbo-diesel 6 1/2 tonne unit. This can happen if they are not changed when the injector is removed or they have been in a high mileage oil burning engine for a long time. Only go a tiny bit at a time, as in 1mm increments. The key may be stuck. com website) www. I have a blow in the adjoining injector which I can free and loosen OK, but I need to lift two injectors at a time as they are clamped in pairs. Servicing fuel injectors on a diesel engine is something most any boat owner can accomplish with a few basic tools. Once the bolt is removed, pull up on the injector hold-down clamp. Removing a. Also you could have a bad thermostat. Locate your injectors, and simply slide a flat head screwdriver in the top of it to easily pop out the plug holding it in place. I use the torture method first screw the unit back togther nice and tight remove the holding down studs clean out the relief around the injector to head add wd 40, arm your self with a solid brass drift and club hammer then give it a flogging now and then try turning injector with a spanner. First, keep everything as clean as possible. (9) a: Remove two fuel injector hold-down clamp bolts at each injector being removed. We also specialize in diesel diagnostics, repairing diesel pumps and pump overhauls. Trying to remove the fuel injectors to test them and having a hard time doing so. 0L Cherokee, and 4. Once you establish that fuel is making it to the injection pump, it’s time to start troubleshooting a Kubota injection pump. 5 threaded adaptor for injectors with linear fittings, a 90 degree hooked adaptor for PD injectors, and an angled. How To Install 6. (See picture. 0 powerstroke no icp, failed hpop pump. Removing stuck Injectors I am busy stripping the old 2. Using a 13mm nut (8mm thread) and bolt, pull the nut into the top of the injector till it stops, you should have something like this. gravelydon: I didn't see a new seal washer put in the injector tube after cleaning. It works not only with injectors but also when removing glow plugs, too. I think this information could be useful to someone else so here goes. Examine the injector. Turn the crankshaft to open each valve, and carefully remove any visible carbon deposits on the valves and valve seats, using only a brass wire brush. Keep your engine running smoothly by cleaning your fuel injectors about once a year. My machine has the fuel shut off connected with the throttle lever. Remove the clamp and set it to the side. Diesel engines are much heavier and louder compared to the gasoline engine. The soiling is then easy to remove and the injector can be effortlessly removed, without damage. You could also try taking the injector you pulled out, and swapping it for the opposite injector firing with #6. Screw the bar into the top of the injector and screw the top back onto the injector, like so 7. If you cannot locate the fuel pressure regulator consult a repair manual. Contains: 1. Includes universal joint to provide better access to hard to reach areas, and an M18 >> 5/8-18 UNF adaptor (to use with standard slide hammers). Then, while wearing gloves, grasp the injector and work back and forth while pulling to remove from the fuel rail. Important thing is to try to remove the injector without disturbing the copper sleeve it sits within, as this is a major job to remove and replace properly if damaged. Let’s take a look at 4 common fuel injector pump complications. Yes, it appears common that removing a glow plug or injector from an OM648 engine is a very iffy proposition. Help removing a stuck pencil injector on a 310 - Oliver, Cletrac, Coop and Cockshutt Forum - Yesterday's Tractors. If you are searched for a book Diesel kiki injection pump manual bosch np pes4a70c321rs2016 in pdf format, then you've come to faithful site. The thing is the same with these diesel fuel injector cleaners, they can't repair any mechanical problems inside your fuel system. Trying to pull mg injectors but they are stuck solid in there. I've never done this on an injector, but it might be worth a try. Removal: Firstly remove the Air Filter Holder, you Wont need to open up the actual air filter though. Removing an injector that's been leaking on these engines is a bitch , and sometimes results in tube failure , necessitating a head removal. Adaptor: M14 x 1. wear, contamination and pin-sticking in the injector nozzle. The feed tube sends fuel into the base of the fuel injector, which is located under the valve cover where it extends down into the cylinder head. Shimon Mor explains how the fuel injectors in the 6. Many days of soaking them with PB Blaster allowed two (2) of them to be removed via my make shift puller and a long pry bar against the top of the manifold. Mercedes Diesel Injector Advice – Sprinter and others. With the Cyl head removed I guess this doesn't help. "G'day Mel, As you have found out they can be proper sods to remove at times. It's quite possible that the diesel engineer might not have a test adapter for a Yanmar, suggest you check if you haven't already. An injector stuck open also wouldn't require the head to be removed. Removing a diesel fuel injector is a simple process; however, it does require some basic knowledge. Removing an injector that's been leaking on these engines is a bitch , and sometimes results in tube failure , necessitating a head removal. You would probably also be hydrolocking the motor if you could get it to run long enough. Then lift it, it will seem stuck, you have to pull hard but it will come up and free the injectors. Whether you are in the market for a 235HP, 245HP or a Hot Rod VP44 we've got you covered. If I remove the PMD from the injection pump, will a "block-off plate" be required to cover the area underneath the PMD to prevent fuel leakage? No, nothing is required. Manufacturer’s reference numbers have only an indicative purpose. The factory uses pintle caps to restrict the flow of injectors and to help flow match injectors. Is there an "all makes" tool available that works. Unscrew the black plate that is attached to the front of your intake manifold. This can be very destructive, causing damage to the internal parts of the engine. Diesel injector pump front seal leaking. removing fuel injector. It's quite possible that the diesel engineer might not have a test adapter for a Yanmar, suggest you check if you haven't already. The injector and rail will drip, so have shop towels ready. Remove the hose from the valve and inspect the hose side of the valve for oil saturation. The injector heat shield washers on a diesel engine must be replaced anytime you remove your fuel injectors. I am getting desiel in my oil and running like Injectors stuck open - Chevy and GMC Duramax Diesel Forum. 9 150 injector nuts. 9 cdti turbo, injector brush, 1. com FREE DELIVERY possible on eligible purchases. 304042A - Diesel injector puller adaptor set; ATTRIBUTES. I am concerned about damaging the injector threads or having metal shavings fall into the block. The hold down bracket hold the injector in place and is usually held in place by two bolts. com, a great place to make other Dieselheads interested in the VW Group's TDI (Turbo Direct Injection) Diesel including Audi. Over time, residue can build up in the fuel system, and enough gunk, grime and grease can clog up the entire fuel injector pump. Help removing a stuck pencil injector on a 310 - Oliver, Cletrac, Coop and Cockshutt Forum - Yesterday's Tractors. Had fuel in IP crankcase. They wanted an engine that could haul hay to, from, and around the ranch while consuming as little fuel as possible. (9) a: Remove two fuel injector hold-down clamp bolts at each injector being removed. Well that's the idea with the face and side seals, and using things like clamps instead of screw-in injectors etc. if it still won't come loose like mine, weld a piece of allthread to it and make a slidehammer puller. Correct torque is 35 lbs. This is a common problem for all vehicle makes and is caused by different factors including carbon build up, corrosion and electrolytic reaction between metals. If stuck, you may need to use a special tool to remove it. If your injectors fail to come out: Don't fret. Properly functioning fuel injectors will inject the fuel in an optimal atomized-mist that burns cleanly and gets the most out of the fuel. '90 maxima 245,000 miles…over the course of a few days all three rear injectors (1,3,5) are stuck open and dumping fuel…lots of white smoke and fuel smell. On this engine there is a plate that goes across the injector with a bolt on either side holding it in place. it should then come up with a gentle pry. “Empty The Garden Centers” – A Call To Clean The Air In Response to the Amazon Fires. Injection shop is puzzled as it seems like a very simple pump to them. Then let it run for 10 minutes, correcting the fuel delivery with a screwdriver through the hatch if necessary (dont let it "run away" when it is stuck at full fuel delivery) Then drain off the diesel which will now be totally rustbrown, and fill it with oil. Over time and miles the injectors become heavily coated with carbon between the tip and head causing them to stick together. Hi All I need to get my injector pump off my KE 75 diesel engine as its not working and I'm having a problem getting it off. Remove the stud and pipe, also remove the nipple between pipe and injector. I have a 2009 with about 102K miles. A diesel fuel injector is a very important component of the diesel car's engine. Is there an "all makes" tool available that works. I can not get them to even adjust left to right. mercedes cdi facts. 3 262 v6 chevrolet used the spyder injection system which is know to stick open or closed. The fuel injectors are held into the fuel rail by retaining clips near the top of the injector body. Check the condition of the injector o-ring seals and injector caps (hats) prior to installing the injectors. Stupid question, but did you remove the injector line clamps? When I have to disconnect the injector lines from the injectors, I like to remove the line clamps so the lines have a bit of give and aren't quite so rigid. Adaptor: M27 x 1 for Bosch injector nozzle adaptor puller W/M14 X 1. (Dispose of contaminated fuel in accordance with local laws and regulations. Hi guys,I have a 2003 avensis D4d,1. While throttle-body cleaning is good preventative car maintenance, it should also help engine drivability. Help removing a stuck pencil injector on a 310 discussion in the Oliver, Cletrac, Coop and Cockshutt forum at Yesterday's Tractors. If you have a four cylinder order 2 packs. GM never intended for Detroit's 6. I guess the copper washer didn't re-seat properly and the injector bore had enough carbon build up that the injector removal tool wouldn't budge it. RT REPLAUTO TRADING - AUTOMOTION TOOLS. This method is simple and easy to operate. I did my injectors today and had a issue with removing 1 injector seal. Injection pump problems will also prevent successful engine starts. The checks that must be made on the fuel valves taken out from the marine diesel engine must be made immediately other wise the heavy oil inside will cool and cause sticking of the needle guide. I took took off the hold down bracket and the fuel line. Clean off the pintle and the housing really good. Problem #1 – Dirty Fuel. • Works on Case, Caterpillar, GM, John Deere, Waukesha, and White diesel engines. There's one catch to changing the fuel filter, however: When you change the fuel filter or run out of fuel in a diesel vehicle, you must bleed the air bubbles out of the fuel system and then prime it to get a new supply of fuel circulating. Applies to most injectors. What I wasn't sure about was how to set up the engine prior to removal, for timing and wether you needed to remove the front engine cover to access the gear. Reconditioned diesel injectors and diesel fuel pumps tutorials, bought some injectors or diesel fuel pump and need to fit these to your vehicle you should realy use a trained mechanic, but if all else fails and you have to do this yourself or you are a mechanic and need advice or tips the see our tutorials know hows or demonstrations on diesel engine vehicle repair and instalation. What are 3 examples of corporate mergers? 438 want this answered. check the seat cup real good and make sure it"s not scored. 7 fuel injector stuck in head I've got a 6. Crank engine until DFC drains into injection pump. 9L 24-valve Cummins diesel turbo engine. Bushing burned due to the blockage in lubrication oil line. So I was reading the excellent material at Albert Rowe's website and it mentions someone having unstuck a coked diesel injector by soaking in Nitromors overnight. Removing a stuck injector I was pulling the injectors from an alh head a few days ago and one of the was just cemented in there. • Designed to remove the pencil-type fuel injector nozzles used in many agricultural and construction engines. Using a wrench, remove the nut that secures the fuel supply line to the injector you wish to remove. You Audi will start. Ive got a 2002 octavia 1. Well brought my truck the shop and put on a machine and it showed #1 and #8 injectors are stuck open. Removing a diesel fuel injector is a simple process; however, it does require some basic knowledge. The fuel should be clear or slightly amber, but not red or milky. Modern day injectors, regardless of shape or size, may get easily stuck and hard to remove in order to be cleaned or. Wow, what a load of crap. It enables all types of moderately frozen or caked injectors to be removed without removing the electrical part, even on the latest vehicles. Needless to say it needs a new head and an injector. Spray the area around the fuel injector mating area -- where it connects to. Will be a bit rough sounding until all the injector lines have the air pushed out and fuel pressure stabilizes. OTC Pencil-Type Fuel Injector Nozzle Puller are designed this puller to remove the pencil-type fuel injector nozzles used in many agricultural and construction engines. If you are using enough either to get the motor to lock up or knock you have done damage. In case any one needs to know you can pull every fuel line as a assy. Check the condition of the injector o-ring seals and injector caps (hats) prior to installing the injectors. Injector hole is clean of crud, no carbon build up, copper washer just looks to be "squashed" so hard it looks to have run up the walls a bit as it was crushed and now it's stuck. I'm looking for a mobile company to come out to the garage to remove the injector. 0L DSl Turbo VNP 1. Most common causes of black smoke are faulty injectors, a faulty injector pump, a bad air filter (causing not enough oxygen to be supplied), a bad EGR valve (causing the valves to clog) or even a bad turbocharger. Shimon Mor explains how the fuel injectors in the 6. I've use two flat head screw drivers with the tool, put a towel over the valve cover and applied a lot of force, but still no luck. No fuel to injectors or distribution block. 305 Perkins engines. All you need is a long screwdriver and a fuel injector cleaning kit that you can pick up at an auto supply store. How to Prime a Diesel Engine Easily Without All the Hassle Priming a diesel engine is the process of filling up the engine with the working fluid, i. IIRC GM manuals have a remedy to try for stuck piston rings. At this time you can disconnect the vacuum line and begin SLOWLY pouring in the Sea Foam Motor Treatment. Loosen the nuts holding together the carburetor and intake manifold. specialist tool diesel injector seal puller removal tool remove seals easily Item Description A specialised tool, used to assist the extraction of the copper washers used to seal diesel injectors where they enter the cylinder head. Needless to say it needs a new head and an injector. Keep these in order. Bad injector. Metal low pressure return line from the overflow valve cracked. 5-2002 Dodge 5. 0 Extractor Adaptor to suit Denso Injectors. This kit has broad application including Bosch / Delphi injectors. General Discussion of Diesel Bombers Web Site Related Topics Such As Feedback, Announcements, News, Questions and Suggestions Ect. First, keep everything as clean as possible. What are 3 examples of corporate mergers? 438 want this answered. For best performance these must be change every time your remove your injectors to clean or replace. Are they hard to Mechanics - Removing Ford mondeo tdci injectors - hotukdeals We use cookies to improve and personalise your browsing experience, to perform analytics and research, and to provide social media features. It cleans and lubricates the entire oil side of the engine: injectors, turbo, rings, oil pump, everything the oil touches. Some injectors may be loose enough to remove but others not. Applicability: All Legacy, Impreza and SVX models. Just pull the valve out of the grommet in the valve cover and loosen the hose clamp on the hose that goes to the intake manifold. It’s an effective cleaner for all the surfaces inside your engine, and it’s also a good preventive additive for each time you fill up. Yanmar Injector Nozzles N161B,N16. Repeat this step for the remaining five injectors. What are 3 examples of corporate mergers? 438 want this answered. I stuck this on my slide hammer and it still took an hour of pounding - over an entire day as it is very hard work - to get it to move. Any way you look at it, a diesel truck emitting black smoke is not going to be getting the optimal fuel mileage it should be getting. and or that the head might bend( or something) Doing some investigation it seems the PSA. I have been advised that the only thing to do is use lot of WD40 in the cylinders after removing the injectors, and I have some doubts about that. I have the special puller tool for them from germanauto parts and am using as directed by prying against the valve cover but they just won't come out. Diesel division of MAN diesel & turbo SE - brief survey. RT REPLAUTO TRADING - AUTOMOTION TOOLS. Page 1 of 2 - Diesel Injector Removal - posted in Diesel Faults: I need to remove my injectors tomorrow. 5 for Delphi. Lift pump failure (where fitted) Injection pump. The opening and closing of the valve is operated by a solenoid. I do not believe this since i recently replaced the injectors. How do you remove stuck injectors? My Golf Country AHU TDI swap is complete and runs well, but now I want to install some 0. My favorite way, which seems to work well for injectors that are particularly stuck together, is to place the injector upside down in the vice (clamping the top of the injector in the vise) and using the same 27mm socket you used to remove the injector from the engine to remove the bottom. As you know, diesel injectors are expensive and this can be very costly. One way to remove the injector if the cyl-head is still attached is to loosen the bolts and then turn the engine over, the compression stroke will (should) pop the injector out of the head. 3 diesel You can remove and replace all the injectors on the van with out too much trouble, except for the number 3 injector (passenger side second one back) this one you will have to remove the top portion first to get it to clear the firewall. I've tried the screwdriver method mentioned above for an hour or so with WD-40 without luck. Remove the CDR valve from the right side valve cover. Possible stuck plunger and rack. stuck fuel injectors Forum - Turbo Diesel Register is a. There are special procedures which may be able to restore the affected injector. The reason they put red dye in farm Diesel is because you don't pay highway taxes on farm diesel so it is cheaper, and farmers usually fill from 300/500/1000 Gallon or larger tanks at the farm. Tips to help remove and install Power Stroke injectors. Then the special 'stuck injector seal removal tool'(which only looks like a cunningly shaped piece of welding wire) is used to pry the seal out. This tool will remove even the most rusted injectors. NOTE: This is GENERAL information. In other words, there are the same number of injectors as cylinders inside your engine. If it is not moving freely, apply some penetrating oil to the mechanism. Use a shop vac to keep sucking it out so it does not fill the injector tip and then you can't get the injector to re thread into the tip. (fig 3) 8) Loosen the upper clamps from the spider to the plenum. Have everything disconnected and the nuts off the studs but the injectors seem to be stuck tight to the head. You'll then see three bolts going into the pump gear and into the pump shaft. How to Prime a Diesel Engine Easily Without All the Hassle Priming a diesel engine is the process of filling up the engine with the working fluid, i. Get out your wrenches and take that engine apart, remove the rust, replace the parts that are damaged, send out the injectors, and the other things responsible diesel mechanics do. This article applies to the Audi A6 C5 (1998-2004). Fill fuel tank with fresh, clean, good quality diesel fuel. And cleaned the hole out very easy too. can anyone tell me how. Check / Replace Fuel Return Overflow Valve The Bosch VP44 Injection Pump Overflow Valve is located on the side of the injection pump. one of the seals has gone and has started making that ticking noise. Applies to most injectors. The other three came out with little problem, but I can only move #1 from side to side. Another tip is to undo the torx that are the thread that the nuts screw onto, this will lift the injector. Actually testing and rebuilding injectors requires specialized. If you have injectors that are sticking or stuck (hopefully the engine didnt run away) the engine is running, take a drift pin, like a 3/8" x 8" extension and tap the injector plunger (the thing that goes up and down) keep tapping lightly most of the time, it will free itself. Fit all Mercedes all cast iron diesel engines from the mid 60s 190D up to the 1985 300D and 300SD turbo. Which means it will cost 600€ just for the injector to be fixed as a « collateral damage » • Thanks to our system which doesn’t require to remove the electrical part, you save 4 x 150€ = 600€ on a 4 cylinders engine • Thinking this way, the profitability of the kit is great!. How to Crack Injector Lines and Purge Air on a 6. Okay guys I am wondering if there is any way to fix a stuck injector without removing it? Here is the deal, I haven't had this truck long I bought it in MI 3 weeks ago and then moved to ND. Diesel Injection pump 3cyl Ford I have a Ford tractor that got a bunch of water in the tank and it filled the injection pump. The common-rail system uses an accumulator rail (s) to maintain fuel at high pressure; this rail (s) feeds the fuel to the injectors. blow-by which occurs when the injector does not seal properly on the injector seat in the cylinder head. My #1 and #2 injector are stuck. It works not only with injectors but also when removing glow plugs, too. Removing an injector that's been leaking on these engines is a bitch , and sometimes results in tube failure , necessitating a head removal. Buy OTC 6778 Injector Puller for GM Duramax Engine: Special Application Pullers - Amazon. Failing to do so may result in damage to the injector(s). We are even able to remove injectors that have been damaged; for instance if the threads have been damaged or broken off, even if the injector has snapped leaving parts stuck in the cylinder head. CODE REFERENCES Spare parts which make part of “STAR” exclusive, though they are not genuine they are interchangeable with genuine ones. Dough mixer. A restriction of only 8% to 10% in a single fuel injector can lean out the fuel mixture and cause a misfire. 3L Powerstroke engine. RT REPLAUTO TRADING - AUTOMOTION TOOLS. There are special procedures which may be able to restore the affected injector. Screw the bar into the top of the injector and screw the top back onto the injector, like so 7. If I remove the PMD from the injection pump, will a "block-off plate" be required to cover the area underneath the PMD to prevent fuel leakage? No, nothing is required. If neither wire reacts test the fuel injector fuse in the PDC. Was going to remove the injectors and take them in for testing. Standard remanufactured, premium red top series, and HP are options to choose from no matter the application or horsepower range. Remove the distributor by loosening the connecting bolts with a wrench. On petrol engines, fuel injection replaced carburetors from the 1980s onward. The problems occur also on trucks and marine and other diesel engines. There are other ways to remove fuel injectors, but if you aren't careful you could damage some expensive fuel injection components. Set one end of the rod or screwdriver on the injector itself while holding it up with one hand. I needed to rebuild the injection pump on a D17 so I read instructions on how to do it, which were from this site. Turn the crankshaft to open each valve, and carefully remove any visible carbon deposits on the valves and valve seats, using only a brass wire brush. Remove 13 valve cover/intake manifold capscrews. i had one come unscrewed on me when carbon stuck it in the bore. We create injector cup/sleeve removal tools for the 6. Im going to replace all the injectors on the passenger side and then see what happens. The bottled fuel injector cleaning agents are simply too diluted to be effective, and the bottled cleaning solvents are harmful to your fuel system components. This uses the engines own compression to loosen the Injector and make removal easier. Failing to do so may result in damage to the injector(s). I've managed to remove one, but the next one will not budge. Remove the banjo bolt and soak the entire unit in diesel, or penetrating oil. Remove / Extracting / Removal Tools for Injectors Renault G9T - G9U - 2. Injector pump inlet filter : On occasion the filter (2) below the injector feed pipe becomes dirty and restricts the flow of diesel. Re: Oil injection on yamaha 115 how to remove it yamahas oil injection is the best on the market. A timing test performed with an electronic timing set would help discover this problem. once no bubbles appear, replace bleed screws and fire her up. The Tork Teknology CIP040 Injector Puller takes the hassle out of removing injectors on your 1998. Injector hole is clean of crud, no carbon build up, copper washer just looks to be "squashed" so hard it looks to have run up the walls a bit as it was crushed and now it's stuck. Scant precise information on the BRM repair processes, such as how to actually remove the injector electrical connectors, and DIY removal technique using the rope ;) It was clear and very helpful. 3 for testing /replacement. clean and reseat the injectors, I use a vacuum cleaner with a fuel hose on the end and a screw driver (flat head) to clean all the carbon build up around the seating area before reinstall. Here are 10 signs to look for when you need to replace a fuel injector or it needs service. Yet Another Tool I Have Had To Make To Finish A Job, THIS REALLY WORKS WELL. Keep these in order. I had a look but have no idea to remove them. They wanted an engine that could haul hay to, from, and around the ranch while consuming as little fuel as possible. Page 1 of 2 - Diesel Injector Removal - posted in Diesel Faults: I need to remove my injectors tomorrow. See what causes these high pressure injectors to fail in this month's issue of Diesel Power. Dood if you had a fuel injector wide open you would be GUSHING fuel not just driping. How to Remove a Diesel Fuel Injector. i replaced the injector pump on my datsun sd22. I tried to split the washer with a flat head screwdriver to pull it out. I am trying to get my injectors out but unlike your injectors mine will not move. I pulled the injector apart to find that the pintle had seized in the injector nozzle, and it was stuck open. Removing a stuck injector I was pulling the injectors from an alh head a few days ago and one of the was just cemented in there. PS one thread I read suggested putting a piece of rag in the oil return holes in the front of the head by the injectors. It is also used to connect the fuel return line (banjo fitting) to the fuel injection pump. Any tricks for removing injector washers that are stuck in the head? I swapped injectors/nozzles on my 99. How do you remove stuck injectors? My Golf Country AHU TDI swap is complete and runs well, but now I want to install some 0. Supplied in storage case. If the engine runs OK, then investigate fuel supply from filter to tank. my steps going forward would be to remove the valve covers and check for oil at each injector spout.